Operations Planning and Scheduling for the Food and Beverage Industry

9/24/21 10:30 AM

Mastering the Challenges of Food and Beverage Production

The food, beverage, and related processing industries have their unique production challenges. With demand being a primary factor in production scheduling, there are many inconsistencies in demand that can impact operational planning.

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Demand can have variables of all sorts that contribute to the change in the amount of product being consumed; seasons, competitor sale promotions, or even a nationwide change in average income. Food and beverage industries can have a considerably more challenging time stocking their shelves full, simply because of the varying demand and lack of shelf-life the products contain.

Planning and control for the food and beverage industry can seem to be nearly impossible, with last-minute consumers making the decision of how much product is really needed. Production can never stop when it pertains to this industry, which is an obstacle that many planning and scheduling teams face when attempting to predict demand.

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Top Challenges in Food and Beverage Production

  • 1. Bottleneck productivity recognition constraining capacity of production.

  • 2. Consumer consumption hindering large quantities of storage.

  • 3. Scheduled maintenance.

  • 4. Various dispatches a day; meeting customer conveyance periods.

  • 5. Cleaning of resources; hindering the ability to smoothly produce goods.

  • 6. Reusable asset availability that interrupts production.

The Solution: Modernizing Planning with Advanced Tools

To overcome these obstacles, food and beverage manufacturers must evaluate the limitations of their existing systems. Traditional ERP systems often lack the flexibility and precision needed to manage today’s dynamic production environments. Upgrading to Advanced Planning and Scheduling (APS) software is a game-changer, offering the real-time insights necessary to adapt to shifting demand and optimize resources.

Why APS Software is Essential for Food and Beverage Manufacturing

APS software extends the capabilities of ERP systems, enabling manufacturers to:

  • Optimize Production Schedules: Balance efficiency and delivery performance with data-driven planning.

  • Maximize Throughput: Address bottlenecks to increase revenue potential.

  • Reduce Inventory Levels: Synchronize supply with demand for just-in-time operations.

  • Enhance Visibility: Provide real-time insights into resource capacity across the organization.

  • Enable Scenario Planning: Model and adapt to various demand scenarios proactively.

For an industry operating with the mindset of “every minute counts,” APS solutions deliver unparalleled value by offering immediate visibility into production flow, allowing adjustments in real-time to keep operations running smoothly.

With PlanetTogether APS you can:

  • 1. Create optimized schedules that balance production efficiency and delivery performance

  • 2. Maximize throughput on bottleneck resources to increase revenue

  • 3. Synchronize supply with demand to reduce inventories

  • 4. Provide company-wide visibility to resource capacity

  • 5. Enable scenario data-driven decision making

Embrace the Future of Food and Beverage Manufacturing

In 2025, the demand for smarter and more efficient operations in the food and beverage industry will reach an all-time high. By integrating an APS solution with your ERP system, you can unlock unprecedented levels of productivity, agility, and profitability. Don’t let outdated systems hold you back—take the leap toward streamlined operations and lean manufacturing.

Ready to see the difference? Request a free demo of PlanetTogether APS today and discover how it can transform your food and beverage production.

Related Operations Management Video 

 APS Resources

Topics: capacity planning, Industry, production planning, packaging, ERP, APS, supply chain, agility, control design, beer brewing, food manufacturing, multi-plant, SAP, Demand Forecasting

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